GMP standard pharmaceutical syringe injection vial filling capping machine for hyaluronic acid

FOB Reference Price:Get Latest Price
$10,000.00 - $39,000.00 / Sets | 1 Set/Sets (Min. Order)
Power:
4.5kw
Lead Time:
Quantity(Sets) 1 - 1 >1
Est. Time(days) 30 Negotiable
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Overview
Quick Details
Warranty:
1 Year
Packaging Type:
syringe
Packaging Material:
Glass
Type:
Filling Machine
Condition:
New
Application:
Chemical, Medical
Automatic Grade:
Automatic
Driven Type:
Electric
Voltage:
110V/220V/380V
Place of Origin:
Jiangsu, China (Mainland)
Brand Name:
Powerrig
Dimension(L*W*H):
1500mm*900mm*1800mm
Weight:
750kg
Certification:
CE Certificate
After-sales Service Provided:
Online support, Video technical support, Free spare parts, Field installation, commissioning and training, Field maintenance and repair service, Engineers available to service machinery overseas
Product name:
injection vial filling capping machine
Filling package:
syringe
Filling accuracy:
±1%
Plugging rate:
≥99%
Filling method:
servo motor vertical up filling
Vacuum time:
2 times
Vacuum rate:
100m^3/s
Capacity:
100-2000 pieces/hour
Filling volume:
0.5-20ml
Supply Ability
Supply Ability:
15 Set/Sets per Month
Packaging & Delivery
Packaging Details
1.Export free fumigating wooden case 2.One set in one case with film wrapped
Port
shanghai /ningbo port
Lead Time :
Quantity(Sets) 1 - 1 >1
Est. Time(days) 30 To be negotiated
Video Description
Suitable package
Product Description
Parameter of pharmaceutical syirnge filling machine
Applicable specifications
Glass syringe (BD tube) 1 ~ 20ml
Capacity
~600 pieces / h (the output will different depending on the vacuum time)
Filling accuracy 
±1%  
Filling nozzle
1 or 2 ( Depend on need production speed)
Filling and plugging method
Servo motor drive
Vacuum filling
Vcuum plugging

GMP standard pharmaceutical syringe injection vial filling capping machine for hyaluronic acid 

GMP standard injection vial filling capping machine   is a pre-filler developed for laboratory filling injection vial, prefilled syringes. Applicable to: filling and stoppering of 1-20ml glass syringe (ie BD tube). 

Function introduce:

1. Manually insert the syringe from the slide into the filling dial: the syringe slides down the row of slides, the dial rotates intermittently, feeds the syringe one syringe at a time, and brings it to the corresponding work station (also can be used The automatic feeding mechanism is to manually install a honeycomb syringe at a time, and then automatically feed the machine, the cost is extra).


2.Syringe filling: The syringe is brought to the filling station by the dial wheel. The single needle is inserted into the syringe and the filling is raised. When filling, the syringe is sealed and vacuumed. The filling pump is filled with a ceramic pump.


3.Vacuum of the syringe plugging: The syringe after filling is rotated by the dial to the stoppering position. The rubber stopper is arranged by the oscillator and sent to the top of the syringe through the stopper rail. The stopper is first taken by the stopper rod. Upper, the plug rod and a vacuum body are integrated, while pressing down the syringe seal, vacuuming, and then adding the plug rod to the liquid level of the syringe.


4.Detachment of the finished product: The finished syringe after filling and squeezing can be collected by manual suspension after sliding through a slide.

Main Features

1)This machine is driven by a full servo motor and has no traditional mechanical transmission.

2) The machine is easy to operate and reliable.

3) Filling speed and finishing adjustment, vacuum and time of vacuuming can be adjusted, suitable for various viscosity oils, gel filling and stoppering.

4)The touch screen can save multi-standard production programs. After replacing the specifications, you can directly call the corresponding program screen.

5) The machine has a small footprint and is easy to move, making it ideal for laboratory or small batch production.

Detailed Images
All work stations and turn table
Included the syringe loading guider
Servo motor control filling 
Automatic plugging and vacuum
Output finish product guider

 

Filling nozzle

The syringe is brought to the filling station by turn table and the single potting needle is inserted into the syringe and the filling side is raised. When filling, the syringe is sealed and vacuumed.

The filling pump, the filling needle, the stopper rod and the vacuum sealing body are all driven by independent servo motors, and all parameters can be set on the touch screen.

Output injection vial guider 

After syringe finish filling and plugging, it will output along the guider automaticllay.

Injection vial filling capping machine Filling system

 Use servo motor drive Vertical up filling ,filling stroke controlled by servo motor, running stable

Injection vial filling capping machine Vacuum plugging station

Vibrating plate will sort of the rubber plug automatically 

And send plug into plugging station, Then plugging insert hear will insert it into syringe and vacuum at same time.

Injection vial filling capping machine Plug unscraber vibrating plate

Used to sort of the plug then send to plug into plugging station one by one.

Injection vial filling capping machine Touch screen operation

Use import Siemens touch screen operate machine

The touch screen can save multi-standard production programs. After replacing the specifications, you can directly call the corresponding program screen.

Injection vial filling capping machine PLC programed

Use Import Germany Siemens PLC 

All programed be programed by engineer before machine leave factory

Customize Service
We offer machine customize service to customer, according to customer's different type package, different volume syringe or different type plug, we will customize different machine to suitable different requirements.
Our Company
Packing & Delivery
Packaging
Size
1500mm×900mm×1800mm
Weight
1.2 T



Packaging Details
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.
FAQ

Q:How Can I get a detailed quotation of prefilled syringe filling machine from you?
Just send us inquiry through this web page is ok. I will reply your any question within in 6 hours.

Q:Can your company able to offer 2 years gurantee?

Yes it's no problem for our company. During the warranty, if you need any spare parts, we will delivery it to you in DHL for free.

Q:Do you offer a free set of replacement parts for parts that commonly wear out quickly?
All spare parts are always avaliable for delivery. Above 90% spare parts are made by ourselves. Because we have our own processing center, so we can supply at anytime.

Q:What is the whole production line?Can i connect homogenizer with filling machine in whole line?
I do not know how many meters of conveyors are involved so can not determine the over-all size of the line with all of its components.
We can help you match pipe and pump to transfer material form homogenizer to filling directly., so it can be totally auatomaticlly.We will design and make a layout plan according to customer's factory floor plan.

Q:What is the cost to send installation/training staff? How many staff do you need to send?

Whole installation/traning process needs 2peoples. Around 10days. Client needs to provide us round-air ticket, visa fee, local transpotation, accomodation, food, and 80USD/day/person. .

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